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Thread: Safety Wire

  1. #1
    Senior Member Amateur
    Join Date
    Apr 2009
    Location
    D'troit, MI
    Posts
    144

    Safety Wire

    I am going over my 03 gsxr 750 track bike in the making this winter, and even though I may not make it onto a grid next season, I want to have the bike ready in the event that I feel comfortable enough on the track to race.

    I guess I just want to clarify some items to be safety wired. I know this topic has probably been beaten to death, but a quick search didn't really answer my questions. The rules say anything that will drain fluid if it came undone. So far I have:

    - banjo bolts
    - oil drain plug
    - fill caps (oil and radiator)
    - oil filter

    Does this include?
    - H2O pump bolts
    - water drain plugs in block

    Also, the front axle has a sleeve nut, if you will, and I have read some things that were somewhat confusing reguarding it. The bolt side is flush, and the nut has only a small flange. I know I need the pinch bolts on both sides, but does it matter which side of the axle I safety wire ('bolt' or 'nut'), or should I do both?

    I know it has to be 0.032" wire, and I thought I read somewhere that stipulated the material of the wire, but I could not find it again.

    Finally, where is a good, read cheap, place to get decent pliers. I looked on McMaster Carr, and the auto-returning type were ~$80. is there anything possibly local-ish that might be cheaper?

    Thanks!

    - Dave

  2. #2
    Member Amateur
    Join Date
    Jun 2008
    Posts
    53
    Harbor Freight in FC has pliers at a good price, otherwise most online shops have them to order.

    I have an '01 750 and I'd be willing to stop by sometime to show you everything that needs wired. I could probably take some pictures and send them if you are having trouble with a certain bolt.
    GH Customs, Michelin, Vortex

  3. #3
    Senior Member Expert
    Join Date
    Nov 2006
    Location
    Littleton, Co
    Posts
    1,659
    Check here 8)

    http://forums.mra-racing.org/viewtopic.php?t=6443

    PM me if you need more help!
    Casey D

  4. #4
    Senior Member Amateur
    Join Date
    Apr 2009
    Location
    D'troit, MI
    Posts
    144
    gracias...evidently I did not search deep enough...

    and right after I typed the OP I looked on harbor junk's cite. There is one across the street from me, I am headed there now.

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